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IR/INFO Conference
Proceedings 2024

List of articles contained in the IR/INFO 2024 Proceedings:

John Archer
John Archer
UE Systems, Inc.
14 Hayes Street
Elmsford NY 10523
914-409-8213
www.uesystems.com
johna@uesystems.com

Enhancing Electrical Safety with Ultrasound

The use of ultrasound technology in conducting electrical equipment inspections has quickly become the standard for many organizations. Advances in the technology, offers a whole new level of sophistication when it comes to scaling-up internal reliability and electrical safety efforts. This presentation will explore the use of Ultrasound in managing industrial electrical safety, along with offering some commentary on why investing in this area is critical. This presentation will also discuss what ultrasound technology is and how it is used to inspect electrical equipment such as transformers, switchgear, and substations. Innovations in Ultrasound technology are allowing maintenance technicians even more insights into electrical anomalies present in their equipment. We’ll share case study examples using spectrum analysis of recorded ultrasounds and images and will discuss to how to properly diagnose exactly what is happening.
Noah Bethel, CMRP
Noah Bethel, CMRP
Vice President, Product Development
PdMA Corporation

5909-C Hampton Oaks Parkway
Tampa, FL 33610
813.621.6463 ext. 124
pdma.com
noah@pdma.com

Successes with Permanently Installed Technology…

Everyone Talks about the benefits of permanently installed technology but how about some success stories.  This presentation will focus on permanently installed electric motor testing technology wins from the field including case studies from a variety of motor types and industries.

PRESENTATION OUTLINE:

  1. Fundamentals in Electric Motor Reliability
  2. Overcoming Installation Hurdles for Permanently Installed Technology
  3. Case Study: Identifying Rotor Anomalies with the PdMAEYE
  4. Case Study: Identifying Machine Anomalies on Roughing Mill with the PdMAEYE
  5. Case Study: Identifying Operational Error on Refiner with the PDMAEYE

LEARNING OBJECTIVES: 

  1.  Electric Motor Fault Zone Analysis
  2. Industry Objections to Permanently Installed Technology
  3. Application Specific Troubleshooting
Dusty Birge
Dusty Birge
CEO
Fast Forward

412 E 25th St. Suite C.
Kearney, NE 68847
308-455-4128
ff-ai.com
dusty@ff-ai.com

Vehicle-Based Powerline Thermography

Vehicles have a 25x higher inspection coverage rate compared to drones, but traditional methods in using handheld haven’t been able to scale for distribution line inspections. Fast Forward will share lessons learned while building the industry’s first autonomous thermal inspection platform built for vehicle-based powerline inspection. This session will include results on over 100,000 poles inspected from a single car.
Mark Bowling
Mark Bowling
Senior Business Development Manager
IRISS, INC

1306 Technology Terrace
Bradenton, FL 34211
914-907-9128
iriss.com
m.bowling@iriss.com

IR Inspection Windows – See What You’ve Been Missing

Infrared Inspection Windows allow a safer method of monitoring/inspecting critical electrical assets and should be adopted as part of a comprehensive Condition-Based Maintenance Program that focuses on both Safety and Reliability. With the proper procedures in place that take advantage of this technology, companies can monitor the health of their assets and schedule necessary maintenance before an unplanned event occurs, causing costly downtime and possible injury of fatality.

James Brady
James Brady
Level III Certified Infrared Thermographer
Brady Infrared Inspections, Inc.

935 Pine Castle Court
Stuart, FL 34996
772-288-9884
bradyinfrared.com
jbrady@bradyinfrared.com

Operating Successfully Within and Outside of Your Comfort Zone

Drawing on over 20 plus years of experience owning and operating a successful infrared inspection company, this presentation will examine how I was able to define, dictate, and operate both within, and outside of my comfort zone.

There are advantages to both, yet one needs to periodically step outside their comfort zone to avoid falls and accelerate gains. I don’t claim to be Dr. Phil or Tony Robins, just an average person who has taken on the challenge of starting and running my own business. My experiences are jam packed with high and lows; all of which are worth sharing and hopefully can provide some benefit to fellow business owners and thermographers, alike.
Bart Bruni
Bart Bruni
Bruni Infrared Inc.
326 Northlake Dr.
North Palm Beach FL. 33408
561-602-9098
bruniinfrared.com
bartrbruni@gmail.com

A New Law for High-Rise Building Inspections Has Been Passed in Florida Creating Opportunities for the IR and NDT Industry

In the wake of the Champlain Towers South condominium collapse in Surfside, Florida, in June 2021, the Florida Legislature passed Senate Bill 4-D (SB-4D), which requires all condominium and cooperative buildings in the state that are three or more stories tall to undergo milestone electrical inspections and structural integrity reserve studies. This presentation explores the regulations of SB-4D, including the types of inspections that are required, the reports that must be submitted, and the penalties for non-compliance. The paper also examines the impact of SB-4D on the owners and residents of high-rise buildings in Florida, particularly those who have been forced to evacuate their homes due to the lack of funding for repairs. Finally, the paper discusses the future of high-rise property values in Florida and the potential for SB-4D to create new opportunities for inspectors, developers, and investors.

Dennis P. DeGerald
Dennis P. DeGerald
Certified Infrared Thermographer Level II
The Hartford Steam Boiler Inspection and Insurance Co.

One State Street
PO Box 5024
Hartford, CT 06102-5024
904-214-5201
munichre.com
Dennis_DeGerald@hsb.com

Utilizing Infrared to Identify Single Phasing

Electrical losses due to single phasing of equipment can be a costly problem not only to business owners but also insurance companies in the form of claims. These losses are not only found in large manufacturing facilities but also smaller facilities such as schools and office buildings. Anywhere that has 3 phase equipment (boilers, compressors, HVAC) is at a possible risk of damage. We at HSB have joined with numerous clients, working to implement a plan to mitigate these losses.

We have an ability to identify these single-phase situations with the technology we use on a daily basis. Understanding that it’s not always the ‘hot spot” that is the problem but yet being able to identify the “cold spot” gives us the opportunity to hone in our skill set and assist clients with potential underlying problems deeper in their electrical systems.

Knowing and understanding 3 phase electrical systems that we as thermographers are inspecting can not only provide a facility peace of mind, but also possibly protect their equipment from failure which could in turn result in downtime and production loss. In this presentation, we will provide real world examples of how phase protection devices have not only reduced EB coverage claims as a result of damaged equipment but have also prevented downtime and loss of revenue for multiple industries from heavy manufacturing to schools. No 3-phase system is safe
Valentino (Val) DeRocili
Valentino (Val) DeRocili, Ph.D.
Level III Thermographer
Compliance Environmental, Inc.

150 South Bradford Street
Dover, Delaware 19904
302-674-4427, x101
compliancecanhelp.com
vderocili@compliancecanhelp.com

Techniques for Ultrasound Testing of High Voltage Electrical Equipment

For over thirty years, thermal imaging and passive ultrasound have been used to detect incipient failures in energized electrical systems. Although infrared imaging has always been a visual technique, ultrasound testing was not. The introduction of acoustic imaging systems has changed all that. This presentation will cover the use of acoustic imaging as a diagnostic tool and how it can strengthen predictive maintenance programs. Also covered will be techniques useful in completing ultrasound testing of high voltage electrical equipment and examples showing how this technology can be effectively used to predict component failure.

Cody Jackson
Cody Jackson
Director of Reliability Division
EffectivePdM LLC

515 S Main Street
Winthrop, MN 55396
507-550-2784
effectivepdm.com
hello@effectivepdm.com

LinkedIn Unleashed: Revolutionize Your Thermography Business

LinkedIn has transformed into a dynamic creator space where thermographers can showcase their expertise, attract leads, and nurture valuable connections. However, many thermographers lack the knowledge to leverage LinkedIn successfully. Discover the untapped potential of LinkedIn for thermographers. Get tactical strategies to optimize profiles, create engaging content, and attract ideal customers. Revolutionize your LinkedIn approach to become an industry leader and achieve sustainable growth. Join us to empower your business, attract high-quality leads, and position yourself as an industry expert. Don't miss this session for thermographers seeking innovative ways to leverage LinkedIn's creator space and drive business success.
Cody Jackson
Spencer Jackson
Project Consultant, Forensic Investigator
AAMA Installation Master Certified, Level 3 Master Thermographer
MIS, A Salas O’Brien Company

475 Fentress Blvd
Suite A, Daytona Beach, FL 32114
386-871-0120
Sjackson@consultmis.com

How to Utilize Thermography for Building Investigations

For over 40 years, infrared thermography has been used to inspect building assemblies to detect and document air leakage and moisture infiltration. However, obtaining accurate results is not a ‘point and shoot’ process. This presentation will cover challenges associated with infrared inspection of buildings along with proper equipment selection - aerial/drone versus handheld - and imager resolution. We will also cover confirmation techniques, applicable ASTM standards, and the knowledge and skill sets that a thermographer should possess.

Ed Kochanek
Ed Kochanek
US Director of Sales – Condition Monitoring
Ed Kochanek

110 Lowell Road
Hudson, NH 03051
609-932-8795
flir.com
Ed.Kochanek@Teledyne.com

What are the components that go into making a thermal imager?

Infrared cameras have been around for over 50 years. The technology has improved dramatically since the original camera. This presentation will go through the major components of a modern thermal imager and what it takes to make a picture everyone can understand. We will discuss the steps from infrared radiation hitting the detector to producing the vivid images you see when using it for work or play.
Scott McGowan
Scott McGowan
Net Zero Aerial
15000 Mansions View Drive #907
Conroe, Texas 77384
713-705-3485
netzeroaerial.com
smcgowan@netzeroaerial.com

Use of the Optical Gas Imaging sensor in the Oil and Gas industry to detect fugitive emission leaks

Following COP26 and the codification of net zero emissions targets at government and corporate level as well as increased investor focus on ESG, GHG emissions detection is a top priority. In the USA the pending release of the new OOOOb federal regulations call for dramatic reduction in both planned and unplanned methane emissions. Additionally progressive States such as California and Colorado have already enforced more stringent state regs. Many of these new regs come with punitive fines for noncompliance so the need for proactive detection is greater than ever. Unmanned Aerial Systems (UAS) mounted Optical Gas Imaging (OGI) offers asset owners an efficient and relatively inexpensive method of detection across complex or wide area plant and equipment. This presentation will explore case studies Net Zero Aerial is conducting on a weekly basis flying oil and gas pads, facilities and right of ways.
Adrian Messer, CMRP
Adrian Messer, CMRP
SDT Ultrasound Solutions
PO Box 682
Cobourg, Ontario, Canada
+1 (905) 377-1313
sdtultrasound.com
adrian.messer@sdtultrasound.com

Applying Ultrasound to Electric Motor Maintenance to Reduce Friction and Thermally Induced Degradation

The engineering that goes into manufacturing the world’s best bearings makes them nearly indestructible and when they are maintained properly they often outlast the assets they support. But many organizations use archaic, calendar-driven re-lubrication techniques that result in bearings that fall short of their engineered lifespan. New techniques use ultrasound as a guide to achieve optimal grease replenishment while reducing thermally induced degradation. This presentation is full of fact-filled anecdotes and case studies with before/after graphs and sound files and illustrates how to grease bearings right.
Craig Nelson
Craig Nelson, CESW, CESCP
Senior Training Specialist
JM Test Systems

7323 Tom Drive
Baton Rouge, LA 70806
214-316-6073
jmtest.com
craignelson@jmtest.com

Planned Maintenance as a Safety Requirement

Planned maintenance is no longer an elective that companies once did, didn't do or did poorly depending upon how critical their process and what they were willing to spend. It has become a safety issue and a safety requirement mandated by OSHA. A thermographic survey as part of a PM program today is not only to analyze systems, identify potential failures, and serve to prevent failures before they happen, but also to help prevent failures that can cause injury to personnel. An integral part of a successful PM program must now include improving the safety environment for personnel.

Marissa Nge
Marissa Nge
Marketing Manager
A-Rent Test Equipment

7531 Brush Hill Dr
Burr Ridge, Illinois, 60527
630-748-8900
a-rent.com
marissa@a-rent.com

IR Camera Rental and Calibration

Having the proper equipment is vital to ensuring the accuracy of an infrared inspection. Additionally, the chosen equipment must be properly calibrated to help ensure temperature measurement accuracy. Renting a thermal imager can be a cost-effective solution when faced with an equipment shortage or when certain features are required for a short-term inspection. Renting a thermal imager can also make sense when a thermal imager must be sent out for service or calibration. This presentation will discuss the benefits of infrared imager rental and key considerations when selecting a rental source along with options for third-party calibration of your equipment.

Chris Pepin
Chris Pepin
Progressive Reliability Proreli
6440 Southpoint Parkway
Jacksonville, FL 32216
864-314-9898
proreli.com
Chris.Pepin@proreli.com

Continuous Improvement Through a Reliable Hiring Process

The pursuit of excellence in industrial manufacturing is an ongoing endeavor that requires a steadfast commitment to continuous improvement across all facets of operations. One critical aspect that profoundly impacts overall organizational success is the hiring process. This presentation delves into the imperative of establishing a more reliable hiring process within the realm of industrial manufacturing. We will emphasize how a well-structured and consistently applied hiring methodology leads to decreased turnover rates, improved employee engagement, and enhanced operational efficiency. Leveraging data-driven insights and industry best practices, manufacturers can create a hiring framework that identifies candidates with not only the requisite technical skills but also the cultural fit and adaptability needed to thrive in a constantly changing environment.

In conclusion, continuous improvement is at the core of industrial manufacturing, and a more reliable hiring process stands as a linchpin for progress. By embracing a strategic approach to recruitment, manufacturers can fortify their workforce, foster a culture of excellence, and position themselves for sustained success in the competitive global landscape. This presentation aims to inspire and guide industrial manufacturing leaders toward optimizing their hiring practices and, in turn, achieving continuous improvement across all operational dimensions.
: Mark D. Powell
Mark D. Powell
Tremco CPG
1424 Pebble Ridge Drive
Rochester, MI 48307
(269) 626-6007
www.tremcocpg.com
MPowell@tremcoinc.com

Variables To Consider For Infrared Roof Inspections

When performing a roof Infrared scan several variables must be taken into consideration.

We will discuss how these variables can impact your scan. Things such as Roof construction, Emissivity, Delta T, Therma Windows and of course atmospheric condition.

The goal is to better prepare you to perform an accurate IR scan, not just gathering temperature differences.

We will also discuss the importance of destructive (core-cuts) and best practice methods. We will review non-destructive secondary verification and the role it can play.
Fernando Rico
Fernando Rico
Fotric, Inc.
(214) 235-4544
www.fotric.com
fernando.rico@fotric.com

How Digital Era Tools Help to Enhance Infrared Thermographic Inspections

In the fast-paced digital era, the integration of advanced technologies plays a pivotal role in various domains. This abstract explores the synergistic use of thermal cameras and troubleshooting devices, connecting them to the digital landscape to enable enhanced sensing and predictive analysis capabilities. By utilizing a fusion of thermal and acoustic cameras, a groundbreaking maintenance product can offer real-time, multi-dimensional insights into machinery and equipment conditions, revolutionizing predictive maintenance practices and minimizing downtime. By combining these imaging technologies and connecting them to the digital infrastructure, a multitude of new applications emerge. Industries such as manufacturing and maintenance benefit from predictive maintenance practices, as these integrated cameras can identify overheating components and abnormal emissions, preventing costly breakdowns. Furthermore, through the fusion of thermal and other sensing technology devices, data with artificial intelligence and data analytics, valuable insights are derived, facilitating optimized decision-making processes.
Anthony Romano
Anthony Romano
DNA Digital Group, LLC
2 Banbury Court
Robbinsville, NJ 08691
609-439-3522
dnadigitalgroup.com
aromano@dnadigitalgroup.com

The Digital Top 10

Is your digital house in order? Do you have a digital presence? Are you creating new content? Have you prioritized SEO? Actively engaging? Everyday your customers use the internet to research, compare and buy goods and services. Every phase of their journey happens online; however, today you need more than a website. You have to be where your audience is — specifically on the channels they frequent online. Come and learn about the top 10 tools you can use right now to optimize your digital presence.
Andrew Jeremey Starnes
Andrew Jeremey Starnes
Insight Training LLC
205 Belvedere Ave Shelby
NC 28150
704-507-7156
andystarnes@instructorandystarnes.com

Thermal Imaging Use In the Fire Service

Thermal imaging use is quite different in the fire service than in the industrial world. However, there are so many correlations that industrial thermography share with the fire service that we created a curriculum where we share our similarities. The fundamental concepts of thermography are the same, but the fire service uses thermal imaging quite differently than the industrial world. This presentation will share how the fire service is currently using this technology and how it will be used in the future.
Greg Stockton
Greg Stockton
Level III Certified Infrared Thermographer, Master Thermographer
Stockton Infrared Thermographic Services

www.stocktoninfrared.com
United Infrared
www.unitedinfrared.com
greg@stocktoninfrared.com

Using thermal infrared surveying to commission and maintain utility-scale, commercial ground-mounted, and rooftop solar field installations

Thermal infrared surveying of a solar fields is a great way to commission solar installations in-situ. After analyzing and commissioning over five gigawatts of solar panels, we have figured out what works, and importantly -what does not work.

All solar fields are not created equal. To successfully accomplish the testing under good conditions, many factors need to be predicted with accuracy. Before planning a site visit, the thermographer must consider the size, orientation and layout of the field, the types and condition of the panels, how the panels are wired, and the best timing of the survey -including the ambient weather conditions (such as rain, sun, clouds, wind speed), and the angle and intensity of the Sun, preceding and during the survey. Then infrared imager selection and the correct timing of the survey. Timing is a very important factor as solar insolation (the intensity of radiation striking the panels) is critical to successful testing. After the survey, imagery is saved, and the report of findings is created, customized to needs of the owner. 

Categories of problems that typically found in solar installations:

A. During Commissioning Surveys

  • Design Flaws
  • Construction Defects
  • Manufacturing or Transport Damaged Products

B. For Maintenance Surveys

  • Improper Maintenance Practices
  • Inaccurate SCADA data
  • Deterioration of Hardware
Lawrence D. Stratton
Lawrence D. Stratton
President/Level III Infraspection Institute Certified Infrared Thermographer®
Exsero Software, Inc.

P.O. Box 2672
Redmond, WA 98073
206-514-6749
exserosoft.com
larry.stratton@exserosoft.com

The Time for “Re-Thinking” is Upon Us

The biggest challenges for thermographers are within the report writing process - It’s time consuming, complicated, and takes you out of the field, sometimes for days. Post Processing is “The Killer of Profitability.” This presentation will show how today’s technology has made it possible to streamline the IR inspection & report generating process and reliably generate professional, standards-compliant reports in 15 minutes or less.

Chris Westmoreland
Chris Westmoreland
Ofil Systems
8962 Hamilton Road
Pine Mountain, GA, 31822
404-769-4044
ofilsystems.com
chris.westmoreland@ofilsystems.com

UV and IR as Complimentary Technologies

Ofil systems will present an overview of who we are and how UV technology can detect partial discharge and is a complimentary technology to Infrared. We will discuss the corona phenomenon, a short review of the physical aspects and the cause and effects that corona can have on electrical systems throughout the utilities and rotating equipment industries. Ofil Systems can identify and pinpoint areas of concern which will help schedule preventative maintenance and identify areas that an IR camera can focus on at later dates.

Who Should Attend

  • Thermographers
  • Process Control Supervisors
  • Maintenance Managers
  • Loss Control Specialists
  • Reliability Engineers
  • P/PM and NDT Personnel
  • Manufacturers
  • Quality Assurance Inspectors
  • Home and Building Inspectors

HOW YOU WILL BENEFIT

  • Continuing Education
  • Explore New Technologies
  • Network with Seasoned Experts
  • See Latest Hardware & Software
  • Share Ideas with Others
  • Discover New Applications & Techniques

CONFERENCE CO-SPONSORS